We are a manufacturer and provider of excellent Automatic Nail Making System and Cord Nail Sprucing Gadgets in India. The 2HP Twin Nail Gadget features a brand new feeding gadget (Tools Feed) that allows huge twin packets to be used and enables close tolerances to be maintained.
A nail making tool is used to make suitable high quality nails from metal rope. It cuts metal wire into nails and forms nail heads.
Nail sprucing gadget is used for polishing the wire nail as it is not so smooth and vibrant at the initial stage. Cord nail polishing drum is used for polishing wire nails. In general it requires 2-3 hours to boost properly.
Cord nail cutter grinder machine is used as a cutter tool in nail making machine. Computerized nail-reducing grinders are provided with a special type of jigs and furniture so that even a semi-professional worker can easily re-sharpen the cutting gears after a short period of training.
Wire Nail Machine: Structure, Wire Feeding, and Nail Production Process
This equipment makes nails from aluminum, brass and various metal wires. This machine can produce a wide range of nails such as round head nails, pop wire nails, flathead nails, counter shank head nails, and lost head nails.
- Machine Structure: A wire nail machine typically consists of a sturdy frame, various moving parts, and a control panel. The frame provides the machine with stability and support for its various components.
Wire Feeding System: The machine is equipped with a wire feeding mechanism that takes in a continuous roll of wire, usually made of steel, and feeds it into the nail-making process.
Wire Straightening and Cutting: The incoming wire is first straightened and then cut into individual nail lengths. This ensures that the nails are of uniform size.
Diameter Of Wire | 8 - 2swg ( 4-7mm ) |
Lenght Of Nails | 2 To 8 ( 50 - 200 MM ) |
Production Per Minute | 90 - 100/Piece |
Power Req | 10 HP |
Weight in Kg ( Approx ) | 3000 |
Key Features of Wire Nail Machines
- Nail Forming: Transforms straightened wire into nails of various designs and sizes using dies and molds.
- Nail Head Formation: Some machines form different nail head shapes, like flat or round, for diverse applications.
- Pointing and Polishing: The nails’ tips are sharpened for easier penetration, and some are polished for a smoother finish.
- Nail Ejection: Finished nails are automatically ejected for easy collection.
- Speed and Capacity: Available in various sizes, from small-scale units to high-speed industrial machines for large production needs.
- Control Panel: Equipped with a control panel for easy monitoring, adjusting settings, and troubleshooting.
- Safety Features: Includes safety mechanisms like emergency stops and guards to protect operators.
- Maintenance: Regular maintenance is required, including lubrication, cleaning, and part replacement to keep the machine running smoothly.
- Applications: Used in construction, woodworking, and other industries that require efficient nail production.
Wire nail machines are designed to make the process of nail production easier, faster, and more efficient. The first step is nail forming, where the machine shapes the straightened wire into nails of different sizes and designs using specialized molds. Some machines also have a feature to form nail heads, whether flat or round, to match the desired nail type.
Once the nails are formed, the pointing process sharpens the tips to make them easier to use. In some cases, the nails are polished for a smoother, cleaner finish. After the nails are ready, they are automatically ejected from the machine for easy collection.
Wire nail machines come in different speeds and capacities, from small machines for smaller businesses to high-speed models for large-scale production. The machines are also equipped with a control panel, allowing operators to adjust settings and monitor the production process. Safety features, such as emergency stop buttons and protective guards, ensure the safety of the operators while working.
To keep the machine running smoothly, regular maintenance is needed, such as lubrication and cleaning. These machines are widely used in construction, woodworking, and other industries where nails are essential, making them a valuable tool for efficient nail production.